Utilize Cost and Value Engineering Throughout the Project Life Cycle  

the WBDG Cost-Effective Committee

Updated: 
06-29-2020

Overview

Throughout a project's planning, design, construction, and operations and maintenance phases, Cost Management is employed as a means of balancing a project's scope and expectations of quality and budget. The process will vary and be dependent on the funding source, building type, project goals, and client expectations.

The approach can be summarized as requiring the following three steps:

  1. Define the scope, the level of quality desired, and the budget
  2. Ensure that the scope, quality, and budget are aligned
  3. Monitor and manage the balance of these three components throughout the life of the project
Illustration of the three steps in the cost management approach: Scope, Budget, and Expectations

 

This process involved is represented graphically as follows:

Graph depicting the three step approach to cost management: Planning and Programming, Concept Development and Schematic Design, and Design Development and Construction Documents

 

Milestone cost estimates at various stages of the process are critical components of the cost management activity. Cost Management encompasses more than cost estimates however—it also includes Risk Management and in the federal arena, can include Earned Value Analysis. Risk Assessment and Management are important as identified risks on construction projects are typically financial in nature. Therefore early in the project an assessment of risk is crucial to establish the budget parameters within which the project must be completed. The calculation of project contingencies should be based on an assessment of the risk surrounding the project (site issues, availability of bidders, method of procurement, and critically the market conditions in the location of the project. As risks are mitigated (site investigation is done, market survey completed, program finalized, design started, and so forth) then contingencies can be reduced and the range of estimated final cost narrowed.

The firm charged with managing the costs of the project should ideally be hired directly by the owner, early in the process, and should be independent of both the architect/engineer and the construction contractor.

Planning Phase

Cost Management differs from Building Economics in that it is typically concerned with the initial costs—or first costs—of accomplishing new construction or renovation projects. A project must start right in order for it to finish right, so the establishment of an appropriate budget is critical. Early in the planning stages, both building owners and designers must agree on an anticipated cost of the project at bid award. This is a critical stage in the cost management process—an inaccurate budget can doom a project to continual stress and compromise, with neither the owner, end-user, nor design team being completely satisfied at the end. A common mistake at this stage is to take a program of areas and apply those to historical costs without making adjustments for the myriad factors which affect construction costs—size of the project, renovation versus new, location (has a market survey been done?), price increases since the date of the data used, method of procurement, overall quality of the space envisioned, LEED rating desired if any, access and locational factors such as dense urban, traffic and sidewalk protection, water location, bid competitiveness in the local market, etc.

Preliminary Estimates are employed in the early planning phases of a proposed project to match an owner's needs, expressed as written programmatic requirements, with budget constraints in order to establish its overall scope (size) and quality expectations.

Planning and programming chart

 

The proposed method of procurement, or delivery approach in the above graphic, should be identified at this stage. The options available are numerous including—traditional Lump Sum, Construction Manager as Constructor (CMC) (also known as CM at Risk), Design/Build, Integrated Project Delivery (IPD), Design Build Bridging, Design Build Operate, and so forth. Each method has pros and cons relative to cost and risk, so the method selected should also be factored in to the project budget. A few of these are summarized as follows:

Traditional Design-Bid-Build
Issues Advantages Disadvantages
Cost and Budget Management
  • "Best price" potential
  • Perception of "best price"
  • Cost not finalized until bids
  • Cost overruns after bid require expensive redesign
  • Bidders may seek to "get low" by omitting work not clearly shown
Schedule Impact and Management
  • Delivery schedule stipulated in contract
  • Construction difficult to start before design is finished
  • Extended/compressed schedules may add cost & not be evident
  • Schedule changes after award difficult to implement
Construction Manager at Risk
Issues Advantages Disadvantages
Cost and Budget Management
  • Cost "guarantee" prior to design completion
  • Improved perception of control
  • Cost saving incentives are feasible
  • After GMP, costs may increase due to detailing not correctly reflected in the GMP
  • CM may "expand" budget to create opportunity for future "savings"
Schedule Impact and Management
  • Construction can start before design is complete
  • Cost impact of extended/compressed schedule can be addressed prior to GMP
  • Schedule changes during construction difficult to implement
Design-Build
Issues Advantages Disadvantages
Cost and Budget Management
  • Early cost guarantee
  • Price tends to match quality
  • Can obtain best price for performance
  • Fair price competition difficult to verify
  • Cost impact of risk issues may not be evident in initial pricing
  • Owner over-emphasis on price as a selection criteria may force the design-builder to compromise quality to reduce price
Schedule Impact and Management
  • Construction can start after very preliminary design
  • Generally considered as most beneficial schedule approach
  • Schedule changes at any point after pricing difficult to implement
  • Use of "bridging" type approach may expand schedule

Integrated Project Delivery as a procurement method is gaining traction in the industry, and is used on about 2% of projects now. Some legal difficulties around liability remain a hurdle for broader acceptance. From a cost management perspective the benefits remain elusive as the various parties on the team generally have differing objectives, although doubtless the coordination of the trades and cohesiveness of the design may impart some time savings and reduced change orders during construction. The use of Building Information Modeling (BIM) is likewise a trend and from an owner's perspective a very useful tool, with similar benefits to IPD. Quantity take-offs are becoming more accurate (although still highly dependent on the accuracy of the data entered into the model) but the pricing aspects and the capture of components not yet in the model still require considerable scrutiny by the cost estimator. Including estimators earlier in the planning stage allows for more effective construction cost estimation, which has led to the growth of model-based cost estimating (also known as 5D BIM). Additionally, the use of BIM has been proven to reduce overall project costs, improve scheduling, create safer construction sites, and stronger facility management and building handover.

Value Engineering should also be considered at this stage. Any changes to the program at this early phase have very little, if any, impact on schedule and A/E time and redesign costs, but the benefits in terms of solidifying the program and establishing project goals can be huge. (See Part One Section 6 of the ASPE Standard Estimating Practice.)

Design Phase

Photo of Chesapeake Bay Foundation Philip Merrill Environmental Center-Annapolis, MD

The Chesapeake Bay Foundation Philip Merrill Environmental Center in Annapolis, MD was the first LEED Platinum building in the world. It is very cost-effective and operates in harmony with the land, natural resources, and the Chesapeake Bay demonstrating that green buildings work. The Merrill Center is an ENERGY STAR "Top Performance" building with a rating of 78 for energy efficiency. This rating is 56 percent better than the national average for similar office buildings. Based on the center's average energy use, this equates to an annual savings of almost $100,000.

Once an initial budget has been established, the scope set and the quality expectations documented, it is important to monitor the estimated cost of the project by employing a series of increasingly precise cost estimating techniques that coincide with further development of design and construction details.

Concept development and schematic design chart

 

Intermediate estimates are employed at various stages of project design development as part of ongoing cost management, and as a means of evaluating competing alternative construction assemblies, systems, and materials. On large projects it is common practice for an owner to employ a construction manager or professional estimator to continually update project estimates and provide feedback on budget impacts of decisions on major design elements. In many projects having parallel estimates by the construction manager and an independent professional estimator followed by a reconciliation meeting to review and revise both estimates leads to a truer picture of the potential costs of a project. The drawings and specifications should also go through a constructability review, wherein an independent review team analyzes the construction documents for completeness, coordination between disciplines, cost-effective design solutions, and general code compliance (as mentioned earlier this is where Building Information Modeling (BIM) and Integrated Project Delivery (IPD) bring significant benefits). The specifications should also be reviewed to ensure that the General Requirements included in division 1 are not overly restrictive (e.g. working hours, noise restrictions and so forth) and that throughout the specifications the use of proprietary materials is minimized. A market survey should have been carried out on sizable projects to determine where the bidders will come from—is the local market sufficiently large to accommodate the project, or will the major subcontractors be at capacity and therefore likely to bid high, if at all? It's often worth re-verifying the market survey if one was done much earlier in the process.

Design development and construction documents chart

 

The estimates become much more refined in parallel with the refinement of the design, ultimately resulting in a pre-bid estimate that captures the entirety of the project.

Earned Value Analysis is a useful tool in cost management, in that costs for each component of the project (in a Work Breakdown Structure, or WBS) can be tracked against the initial budget, and adjustments made to ensure the overall budget is on track. Movements between components are common; however, without tracking where costs are changing, the budget is in danger of being exceeded leading to re-design or extensive value engineering. Similarly future cost planning can be improved by the use of Earned Value Analysis, by tracking where the money really goes in a project.

Procurement Phase

At the bid stage, the drawings should be 100% complete; however, in many instances this does not happen, leading to addenda being issued to clarify details, resolve conflicts or to complete the design. Often the estimate is not adjusted to account for these design changes, leading to a so-called final estimate that really does not represent the scope of work being bid. The estimate should therefore be adjusted during bidding to reflect the same information the bidders receive. Also a read of the market at bid stage is still useful, and can be included in a risk assessment to determine a range of bids expected. In a particularly volatile market, the use of bid options may allow the owner some flexibility in achieving the budget on bid day. It is recommended that add options or alternates be utilized instead of deduct options or alternates. In addition, municipal policies need to be checked to determine if the options or alternates need to be taken in a specific order.

The preparation of the bidding documents is also crucial in an overall cost management strategy. Consideration should be given to contract clauses that govern changes in the work and how they will be valued (e.g. by reference to a published price book or trade manual); allowable mark-ups on changes by the various levels of contractors and sub-contractors; notice requirements for delays; the use of unit prices for changes and any other clauses that may affect the final cost of the project.

Construction Phase

During construction the focus shifts from predictive cost estimating to reactive cost management of any changes in the work. Changes arise from a number of different sources—unforeseen conditions, owner-generated changes, drawing errors and omissions, code issues or contractual claims. Also changes can arise from on-going proactive cost management, either generated by the design team or the general contractor, where one of the parties proposes a better-value substitution (sometimes known as Value Engineering Change Proposals or VECPs). For all reviews of changes the owner should first establish the ground rules as delineated in the contract documents, agree a format with the general contractor, and require the general contractor to first review change proposal from subcontractors before compiling and forwarding to the owner. Changes should also be reviewed by the design team for entitlement—is it really a change to the scope and are there any credits due? Then the agency Construction Manager or independent cost consultant should review the pricing against the contract and industry norms, leading to an independent government estimate for presentation to the general contractor. Wherever possible the value of the change should be agreed before the work is installed, otherwise the owner's leverage to agree a fair and reasonable price is greatly diminished. (See also: Construction Phase Cost Management.)

Operations & Maintenance Phase

The long-term success of a project needs to take into account the operations and maintenance issues and costs in order to remain functional, operational, sustainable, and meet every other building performance goal. Operating costs include energy costs (electricity and heating energy), cost of water supply, waste disposal and IT services, as well as cleaning costs for the facility and its surroundings (such as cleaning materials, maids, janitors, etc.). Maintenance costs will include periodic inspections, replacing degraded materials, periodic repairs, and more.

There are a number of things to consider including when and why maintenance needs to happen. There is planned or preventative maintenance, corrective/unplanned maintenance, emergency, predictive, deferred, and on-site or off-site maintenance, to name a few. The overall maintenance plan must provide information to allocate and prioritize sufficient resources and funds to conduct the maintenance activities. The plan should include an annual list and cost of maintenance or repairs as well as an estimated cost for a five-year plan or an even longer plan. Keep in mind that whatever a current economic situation is, buildings will always require a certain level of care and maintenance. So the resources need to be planned and allocated for appropriately to be of value during different economic conditions.

Facility Performance Evaluation

To provide data for future cost management, an evaluation is often carried out to prepare a detailed cost analysis of the completed project and to develop lessons learned to inform future design decisions. The cost data captured should also be fed back in to the owner's database to better inform future estimates and budgets. Other areas to consider include a review of energy performance of the building during occupancy, to ascertain if the data used as the basis for selection of the mechanical and electrical systems and components was accurate vis-a-vis the actual performance.

Relevant Codes and Standards

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