Mechanical Insulation Design Guide - Specifications
Last updated: 03-27-2012
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The mechanical insulation specification is an important but often overlooked part of the overall design process. Too often, mechanical insulation specifications are developed by "dusting off" the specification from a previous project. This often results in confusion, delays, and increased costs to resolve. Good specifications should communicate the design objectives, materials, thicknesses, finishes, securements and other systems requirements.
This section on specification writing was originally published as Section 4 of the 7th Edition of the National Commercial & Industrial Insulation Standards. It is reproduced here with permission of the Midwest Insulation Contractors Association (www.micainsulation.org). The assistance of MICA and Mr. Michael King of ARCOM is gratefully acknowledged.
The industry standard for specification organization and writing style is the Construction Specifications Institute's1 (CSI) Project Resource Manual (PRM), which has evolved for more than 30 years. The PRM discusses overall organization of contract documents. Understanding the overall organizational principles of construction contract documents is essential to writing clear and concise specification sections without creating conflicting requirements within the whole set of documents, which includes the drawings.
This specification writing guide provides an overview of the concepts contained in the PRM and some application techniques used by most architects and engineers and most commercially available master guide specifications. This includes MASTERSPEC® Specification System2 and the Federal Government guide specifications known as the Unified Federal Guide Specifications (UFGS).
Whether the insulation project is a part of a complex building project or a simple contract that includes only mechanical insulation, these principles apply. In every case, a contract identifies the contracting parties and defines their duties, responsibilities, and relationships. These contract provisions may be a series of complex standard documents or may be simple provisions written on the back of a work order. There are usually some administrative requirements for performance of the contract and procedures to follow during the execution of the contract which are included in a series of specification sections in Division 01–General Requirements. Division 01 specifications can sometimes be combined with the contract provisions or can be omitted when they have been established in a previous relationship between the Owner and Contractor.
Along with these contract requirements and general requirements (Division 01), the drawings and specifications form the complete set of construction contract documents. Drawings communicate the quantitative requirements and show graphically the shape, location, joining, and general arrangement of construction. Specifications set the quality requirements for materials and workmanship.
Specifications are organized into groups, subgroups, and divisions. Each division is further subdivided into sections, with each section divided into three parts. For example, mechanical insulation is one or more sections in Divisions 21–Fire Suppression, Division 22–Plumbing, and Division 23–Heating, Ventilating, and Air Conditioning (HVAC). This organizational concept helps to locate particular information for easy retrieval. Organized in a standard sequence, each document in the set of construction contract documents fulfills a particular and unique function. Each document must precisely perform its function without encroaching on the function of the other documents. This principle avoids creating conflicting requirements within the overall set of documents and reduces the chances for duplications and omissions. Construction contract documents organized by this principle must be read together to obtain the complete meaning and to understand all the contractual requirements associated with the work or a portion of the work. Therefore, a specification section for duct, equipment, or pipe insulation must be read with the agreement and conditions, Division 01 specifications, and the drawings (all drawings) to know all the requirements that apply to insulation work. This is true whether the insulation contractor is the prime contractor, a subcontractor, or a lower-tier subcontractor.
The following paragraphs generally describe the role of each document within the set of documents. Even if the project is a simple contract without a full set of drawings and specifications, these principles remain valid.
In Division 01, some sections discuss the rules for product selection, such as what is meant by the phrase "or equal," if that phrase is used in the specification. Other sections include the procedures for submitting shop drawings, product data (also known as manufacturers' cut sheets), and samples. Other sections set general requirements for execution of the work and procedures for project closeout.
All these documents are important for insulation contractors (whether they are the prime contractor or a subcontractor) to know and understand because they contain requirements that apply to their work. If each document is written without encroaching on the function of other documents, it not only avoids conflicts, duplications, and omissions, it allows specification sections to be written without repeating information. Specification sections then focus on the technical requirements for a particular portion of the work (e.g., duct, equipment, or pipe insulation systems). Many contract provisions are omitted, in technical sections, because they are already stated in the agreement, conditions of the contract, and Division 01 specification sections. This is the keystone of specification writing principles.
Specification Section Numbers and Titles: The Construction Specifications Institute (CSI) and Construction Specifications Canada (CSC) jointly publish a document called MasterFormat® which is the master list of numbers and titles for organizing information about construction requirements, products, and activities into a standard sequence. In addition to other applications MasterFormat is the de facto North American standard for assigning numbers and titles to specification sections. CSI and CSC periodically update MasterFormat according to the changing construction industry. MasterFormat expands the divisions by assigning numbers to construction subjects known as specification sections. The system of numbers is open and flexible to allow user assigned numbers for additional subjects.
MasterFormat has been adopted by all Federal government agencies and the private sector design and construction industry throughout the U.S. and Canada. ARCOM3 uses MasterFormat to assign numbers and titles to the sections of MasterSpec.
Mechanical insulation is located in several divisions: Division 21–Fire Suppression, Division 22–Plumbing, and Division 23–HVAC. The first two digits of the section number are the division number followed by two pairs of digits that provide the standard location of mechanical insulation within these divisions. The standard location within each of these divisions is identified by the second pair of numbers in the section number being "XX 07 XX." The benefit of this standard location is that duct, equipment, and pipe insulation can always be found in these locations from project to project and from region to region across the U.S. The objective is ease of information retrieval. Standard numbers and titles for mechanical insulation are as follows:
- 21 07 00 – Fire Suppression System Insulation
- 21 07 16 - Fire-Suppression Equipment Insulation
- 21 07 19 - Fire-Suppression Piping Insulation
- 22 07 00 – Plumbing Insulation
- 22 07 16 - Plumbing Equipment Insulation
- 22 07 19 - Plumbing Piping Insulation
- 23 07 00 – HVAC Insulation
- 23 07 13 - Duct Insulation
- 23 07 16 - HVAC Equipment Insulation
- 23 07 19 - HVAC Piping Insulation
Notice the similarity of the numbers and titles within each division. This similarity and the apparent redundancy end at the numbers and titles and the titles of articles and paragraphs with the sections. The requirements for insulation vary among the applications. In other words, the internal temperatures and conditions are different for each application and often require different materials or installation requirements.
Specifications sections can be written using the higher-level number (numbers ending in 00) or can be written using the lower-level numbers (ending with specific numbers in the third pair of numbers). Specifications for a specific project in a particular division should not be written using both higher- and lower-level numbers (i.e., 23 07 00 and 23 07 13). A project specification written using 23 07 00 would be inclusive of duct, equipment, and piping insulation as applicable to the project. This would be the choice when the project is simple and requires only one or two different types of insulation systems. When there are multiple types of insulation systems for ducts, equipment, and piping, using the lower-level numbers affords the ability to focus on each application more comprehensively while keeping the subject matter easy to find and read.
Standard arrangement of information within specification sections is the objective of the CSI/CSC SectionFormat®. Retrieval of information continues to be the objective for this concept. Each specification section is divided into three parts. These parts are Part 1–General, Part 2–Products, and Part 3–Execution. Each part includes particular information about the subject of the section. These three parts are fixed in number and title and are included in all specification sections.
Part 1–General supplements the "general requirements" in Division 1 sections by setting particular requirements about the materials and workmanship included in the section. In the case of mechanical insulation, it sets particular requirements for submittals, quality assurance, and other administrative requirements for mechanical insulation.
Example: Division 01 Section "Submittals" specifies general requirements for the procedures, including quantities, distribution, and actions to be taken by each party. In the Part 1 "Submittals" Article of a specification section, particular requirements about what to submit are specified.
Part 2–Products contains provisions that set the quality requirements for the products, by describing materials, products, equipment and, if applicable, manufacturing tolerances and factory testing requirements.
Part 3–Execution specifies how the products described in Part 2 are incorporated into the work, specifies workmanship quality requirements without dictating contractor means and methods, and sets field quality-control testing requirements.
In each of the three parts, a standard sequence of articles and paragraphs exists. Suggested articles and paragraphs should be retained only if they apply to the subject of the section and, when retained, they should be arranged in the recommended sequence. This continues the objective easy retrieval of information.
Page layout and article and paragraph numbering are presented in the CSI/CSC PageFormat©. This document suggests alternative article and paragraph numbering schemes, recommendations for margins, spacing between articles and paragraphs, and other format issues. The most important feature of this document is the article and paragraph numbering schemes that provide an address for specification text. This addressing feature helps reference information when communicating among contracting parties and in addressing changes to the documents through addenda, requests for information (RFIs), and change orders.
Methods of Specifying
Several methods exist in which to write specification requirements to describe products. These methods are presented here in summary only, and each describes each method in its purest sense. Most specifications employ combinations of these methods to create a complete set of requirements.
Defining the Scope of Work
The function of specifications is to define the quality of products, materials, and workmanship. The function of the agreement and conditions of the contract is to set obligations for contract performance. Therefore, specification sections should not include "scope of work" statements. These statements belong in the form of agreement (between the Owner and Contractor and between the Contractor and Subcontractor). Excluding scope statements from specifications allows specification sections to focus on the technical requirements without encumbering them with contract requirements. This practice avoids the problem of attempting to determine who performs each task. Division of the work varies among contractors, depending on many factors. For the benefit of the reader, opening articles and paragraphs in most specification sections include statements about what is included in that section. It is similar to an "executive summary" for a report. Avoiding assignment of the work within the specification section also allows for more concise and direct sentence construction, and helps make the specifications easier to read and understand.
Specification Language and Writing Style
Writing Style: In general, short, simple sentences are easier to read and understand. Specifications are contract requirements written as communication between the two contracting parties: the owner to the contractor. The communication in these documents is in one direction: from the owner to the contractor. With this in mind, sentences in specifications can be written assuming that they are directives from one party (the owner) to another (the contractor). Sentences should be simple declarative statements. For this reason, not only can we eliminate statements that assign work (i.e., the mechanical contractor shall . . .), we can further eliminate the phrase: "the Contractor shall." Style also means passive or active voice. Active voice is when the subject of the sentence acts, but if the subject is acted on, the voice is passive. Passive voice nearly always takes more words and is less direct. Active voice takes fewer words and is more direct. Active voice is preferred in most cases, but is not always appropriate.
Example: If the subject does not take action, but is something being described (such as a product), passive voice is clearer. If the subject is "the Contractor" then the subject is being directed to take action and the active voice is shorter and clearer.
Vocabulary (Terminology): Use terms with precise meanings and avoid jargon and ambiguous terms. Avoid the use of abbreviations unless they are well-known industry standards or are defined in the specification. Avoid the use of symbols. Use numerals consistently and set particular rules for capitalization. Set rules for spelling and select a particular dictionary for specification production. If there are optional ways to spell a word (e.g., calk and caulk), the shorter spelling is preferred in specifications.
Grammar Rules: English grammar rules apply. Proper sentence construction means that the subject and verb must agree, that sentences have parallel construction for both parts of compound subject or predicate, and that the style for nouns, adverbs, or prepositional phrases are identical. Avoid the use of unnecessary words and the excessive use of prepositional phrases.
Part 1 Writing Style: General requirements here expand on Division 01–General Requirements as applicable to address the subject of the Section only. So, unique requirements are include here. This includes requirements for what specific submittals are required as well as quality assurance requirements that apply only to the products and installations of this section. As such, the writing style is directive in nature; similar to the content of Part 3. Simple declarative statements are applicable here. Streamlining is also employed here with the use of paragraph titles followed by a colon, which is in turn following by descriptive content, and sometimes, subordinate paragraphs.
Part 2 Writing Style: Product and materials are described in Part 2–Products. When describing products, use streamlining to make clear and concise sentences. Streamlining employs a title (preferably a generic, descriptive term for a product or material) followed by a colon, and then a concise description. The title of the paragraph should match the term on the drawings used to identify the product being described. Within the context of construction documents, this presents concise statements and avoids duplicating requirements from the agreement, the general conditions, and Division 1 specifications. As previously stated, these other documents set the obligation to provide all labor, materials, tools, and equipment to perform the work (also defined there) of the contract. Specifications do not need to repeat these requirements. Sentences can be limited to describing products and materials.
Part 3 Writing Style: In Part 3–Execution, concisely describe the qualitative requirements for installation and application of products described in Part 2–Products. These are actions the owner is directing the contractor to perform as a part of the work of the contract. Use imperative mood, active voice to create concise, declarative statements. Since specifications are communicating requirements from the owner to the contractor, the understood subject of these sentences is "the Contractor" or "you." Begin sentences with the action word (predicate).
Example: Install insulation materials, accessories, and finishes with smooth, straight, and even surfaces; free of voids.
In the example above, the subject of the sentence is "you," which in the context of specifications means "the Contractor." It is also important to avoid dictating means and methods.
Coordination with Drawings
The drawings are normally mute on the subject of mechanical insulation, except for the inclusion of an insulation schedule that identifies services to be insulated, locations and sizes of the services (because these items potentially determine materials and thicknesses), and the required insulation materials and thicknesses. These schedules also include required jackets, when applicable. These insulation schedules can also be included in the specifications
Designers must consider the internal temperatures of the equipment or systems being insulated, the ambient conditions within which the insulated equipment or system exists (or passes through), and the physical abuse the insulation system must withstand. In addition, the primary objective of the insulation system must be determined along with secondary and tertiary objectives. Pipe materials sizes must be determined before insulation systems can be designed. All of these factors must be known to determine the appropriate insulation materials, thicknesses, and required coverings. As an example, any given piping system will have multiple insulation materials and thicknesses along its route from central equipment to terminal equipment. This situation makes creating an insulation schedule a complex undertaking.
Periodic maintenance of system components must be included in the design considerations which may require the periodic removal and replacement of portions of the insulation system. These situations must be identified on the drawings to make all aware of the maintenance requirements.
Coordination with Other Specification Sections
Specification sections that specify the equipment and systems to be insulation should be carefully coordinated with the insulation sections. This coordination includes compatibility of the surfaces to be insulated with the insulation materials chosen for the application. Also, the installation requirements for equipment and systems to be insulated must specify adequate clearance requirements for proper insulation application.
A provision can be included in Part 3–Execution of duct, equipment, and piping specifications sections to alert the installer the equipment or system that the equipment or system will be insulated and to refer the installer to the insulation system that specifies the materials and thicknesses to be applied to the equipment or systems described.
Adequate Clearance for Proper Insulation Application
The insulation systems are designed to accomplish certain objectives (which includes freeze protection, personal protection, condensation control, fire safety, sound control, and energy efficiency). There can be multiple objectives identified for each insulation system. If proper clearances are not allowed the insulation system thickness and other system components will be compromised and the insulation system will not achieve its designed objective. Inadequate clearances can occur because of pipes and ducts that are too close together or too close to the structure or other architectural features or engineered system components.
Piping and duct systems are often not drawn to scale in construction drawings. To insure the proper installation of mechanical insulation, adequate clearances must be designed into the mechanical equipment and systems to be insulated. However, single-line schematics are often all that is provided for bidding and construction. Design professionals often do not properly consider the application of insulation systems and so, clearances are often not specified. When this occurs, it is up to the installing contractors of all structural, architectural, mechanical, and electrical systems to work together to achieve the necessary installation clearances. When modifications must occur due to lack of room to provide adequate clearance, the owner and architect/ engineer must be included in the discussions In some cases inadequate clearances can cause some parts of a system to not be insulated, such as pipes or ducts installed against a wall, ceiling, or equipment. Below ambient systems must have a complete and uninterrupted insulation installation to achieve condensation control. This includes wall or floor penetrations. To achieve condensate control through the penetration, insulation must be installed continuous through the penetration. Vapor retarding insulation components will be compromised resulting in failure of the insulation system as well as damage to architectural finishes. To achieve this, size of sleeves and the sleeve seals must be selected to allow for the specified insulation material and thickness.
It is essential that clearance for equipment and systems to be insulated be discussed in construction and pre-installation meetings. The construction team, including owner, must be made aware of the requirements for adequate clearance and application access for insulation installations.
1 The Construction Specifications Institute, Alexandria, Virginia, Contact CSI at (800) 689-2900 or visit their web site at www.csinet.org.
2MASTERSPEC® is a master guide specification copyrighted by the American Institute of Architects.
3ARCOM is the company that researches, writes, and publishes MASTERSPEC under a contract with the American Institute of Architects. ARCOM, Inc. has offices in Alexandria, Virginia and Salt Lake City, Utah. Contact ARCOM at (800) 424-5080 or visit their web site at www.arcomnet.com.